Data Centre Enclosure Production Program

Data Centres | Laser Cutting

Delivering 15,000+ precision laser-cut and folded panels for a major data centre fit-out with 99.8% first-pass quality.

Challenge

A data centre infrastructure company required a high-volume production partner for server rack panels, cable management trays, and enclosure components. The program demanded tight tolerances for mounting holes (±0.1mm), consistent bend angles, and surface finish quality suitable for visible installations. Previous suppliers had struggled with consistency across large batches.

Solution

CNC Industries established a dedicated production cell combining fiber laser cutting with CNC press brake forming. Our engineering team worked with the client to optimise designs for manufacturability, standardise mounting patterns, and implement statistical process control for consistent quality across all batches.

Approach

1. Design optimisation for laser cutting efficiency and material utilisation
2. Standardised tooling setup for repeatable bend accuracy
3. Statistical process control with regular sampling inspection
4. Dedicated production scheduling for consistent monthly deliveries
5. Protective packaging for scratch-free surface finish

Results

• Panels Delivered: 15,000+ — Ongoing production program spanning 18 months
• First-Pass Quality: 99.8% — Consistent quality through process control and operator training
• On-Time Delivery: 100% — All scheduled deliveries met across the program duration
• Material Utilisation: 94% — Optimised nesting reduced material waste and cost

Materials

Mild Steel 1.6mm, Stainless Steel 304 1.2mm, Aluminium 5052 2.0mm

Capabilities Used

Fiber Laser Cutting, CNC Folding, Powder Coating Coordination